When increasing the power output of an eng
When increasing the power output of an engine, internal parts begin to fail as they are pushed far beyond their limits. Integrated Engineering Forged Connecting Rods are designed to replace the factory units and take the beating from power-adding modifications.
Connecting rods are some of the highest stressed components in an engine and thus require extreme attention to detail to ensure proper operation and reliability. Integrated Engineering ensures the success of your next engine build by putting each set of connecting rods though a rigorous quality control process. For years Integrated Engineering H-beam Rods have been an integral part of delivering the power that the highest powered turbo setups and race engines demand.
Extra attention has been paid to even the smallest details such as the bearing tangs, wrist pin fit, and big end side clearance, providing a level of fit and finish not found anywhere else. Each and every set is finish machined and honed in-house for perfectly round and on size big-end bores, resulting in the industry's lowest failure rates. All rods in this series feature generous wrist pin oiling, and optional rifle drilling. One of the hallmarks of a high quality connecting rod is its strength to weight ratio. In order to create this balance of strength and light weight, our optimized H beam design is utilized and validated using modern CAD drafting and FEA analysis techniques. These techniques ensure the rod is as light and strong as possible, perfected for today's powerful and high rpm European applications.
H BEAM FEATURES:
| H BEAM DESIGN: | HONED IN-HOUSE: | |
| COMPUTER OPTIMIZED: | RIFLE DRILLING: | |
| IE/ARP ROD BOLTS: | MATERIAL FORGED 4340: |
Additional Product features:
-2 Piece Forgings from Vacuum Drawn 4340 Chrome Moly Steel
-Multi Stage Heat Treat for maximum strength, dimensional stability, and fatigue life
-Fully Machined and Shot Peened
-Magnaflux Inspected
-Dimensionally Inspected
-Packed in balanced sets +/- 1 gram
-Combination tested to over 700HP+
BASIC DIMENSIONS FOR IERHVV11 RODS, WEIGHTS MAY VARY SLIGHTLY PER SET
CENTER TO CENTER | WRIST PIN DIAMETER | BIG END JOURNAL WIDTH | WRIST PIN STYLE | BIG END JOURNAL DIAMETER | AVERAGE ROD WEIGHT (WITH BOLTS) | ROD BOLT DIMENSIONS |
164mm | 20mm | 19.90mm | Non-tapered | 56.75mm | 558 grams | 5/16" x 1.5" UHL |
IERHVV1 CONNECTING ROD APPLICATIONS
ENGINE CODE | PISTONS | WRIST PIN SIZE | ROD PART NUMBER |
AAA, AFP, BDF | OEM & AFTERMARKET PISTONS | 20MM | IERHVV1 |
BJS | OEM & AFTERMARKET PISTONS |
20MM | IERHVR1 |
AAA, AFP, BDF | OEM & AFTERMARKET PISTONS |
20MM | (TUSCAN) IERTVV1 |
BJS | OEM & AFTERMARKET PISTONS |
20MM | (TUSCAN) IERTVR1 |
* Please verify your engine code before ordering, only engine codes displayed in red are for this rod application. Don't see your engine code? Contact: sales@performancebyie.com
AVAILABLE ROD BEARINGS FOR USE WITH IERHVV1 RODS
MANUFACTURER | CONNECTING ROD | IE PART NUMBER |
OE | IERHVV1 | OEM-12V-RBSET |
CALICO/OE | IERHVV1 | CAL-VR6-RBSET |
FAQ:
Are these are direct replacement for my factory rods?
These rods fit several VW/Audi VR6 engines that use a 164x20mm r
d. Due to the wide range of engines these rods fit, please see the applications table above.
Is there a proper orientation to install the bearing tangs on our connecting rods?
We recommend installing the bearings tangs facing the exhaust side of the engine.
Are these connecting rods forged?
Yes, all Integrated Engineering Connecting Rods are made from tough and durable 4340 forgings. These forgings far exceed the quality of most factory rods that are typically made from powdered metal as a cost saving measure.
What other parts will be needed to install my new IE connecting rod set?
At a minimum you should use a new set of connecting rod bearings when installing rods. We also offer several install kits to make this process as easy as possible. For more information on rod bearings and install kits, please see the install kits section above.
Do these rods require any additional machine work for installation?
IE connecting rods are delivered to you in "ready to install" condition. Other engine machine work may be required though when rebuilding an engine, such as decking the block or boring and honing cylinder walls.
Is balancing the engine required when installing these connecting rods?
Since IE rods are sold in balanced sets this is not required. For extreme performance application this can still be done if desired.
How much do these rods weigh?
The average weight of a single rod with bolts is 558 grams. Rod weights can vary slightly per set. More technical information can be found in the basic dimensions section above as well.
What is the maximum RPM limit of these rods?
The maximum RPM limit can be affected by many factors. In this application, we suggest not exceeding 8000 RPM with ARP 2000 bolts. If you plan on exceeding this RPM level, consider upgrading to ARP 625+ bolts.
When should I upgrade to ARP 625+ rod bolts?
Generally speaking, high RPM conditions put the most stress on rod bolts as the rod and cap are literally being pulled in opposite directions. If you plan on pushing your engine far past factory redline or 8000 RPM we would suggest upgrading to 625+ ARP bolts.
Do I need rifle drilling?
Rifle drilling is not required. However, we do strongly recommend it for daily driver and high mileage applications. Rifle drilling has been proven to extend wrist pin and bushing life and has also been utilized over the years in several VW/Audi factory connecting rods.
What is the horsepower rating on these connecting rods?
Many high horsepower VW and Audi vehicles use IE rods. We rate our 6 cylinder H-beam rods for 1000+ HP/ft lb TQ. If you are planning on exceeding those levels we recommend upgrading to our Tuscan I-beam Rods (part number IERTVV1).
What pistons will these rods work with?
We stock several high quality piston options to suit your specific needs and to match our connecting rods. To see what we have to offer be sure to see our piston recommendations section above.
What are the most common reasons of connecting rod failure?
As one of highest stressed components in the engine there are several things that can contribute to a failure. The most common failure is caused by improper installation followed by improper tuning. We recommend that you seek professional help for both installation and tuning. Oiling system health is also essential to ensuring save engine operation. Momentary oil starvation can result in spun rod bearings and engine failure. In extreme applications also be sure that you are using heavy duty wrist pins. On many of the pistons we offer we either include stout wrist pins or offer them as an upgrade.
Manufacturer | Integrated Engineering |
---|---|
Engine | VR6 12V, VR6 24V (02-05) |
Make | Volkswagen |
Model | Corrado, Golf/Rabbit/GTI, Passat |
Year | A3 (88-95), B3 (90-94), B4 (95-97), MK3 (94-1998), MK4 (99-2005) |